Reliable Custom Design Click here to contact AirBorn
 
--AirBorn Electronics-- US SITE · AUS SITE
ABOUT US
Company Detail
Enquiry Form
Sitemap
WHAT WE MAKE
Our Design method
Spec'ing your job
Hardware design
Firmware design
Examples: Circuits
Examples: Photos
Subject Overview     Next Subject     Exit Site
Example project
OUR CIRCUITS
Serial to Parallel
Navy SMD Trainer
Danfoss tester
89C2051 project
Weighscale
Light Key Tone Gen
Index - Main Library
OUR DESIGN STEPS
Design step-by-step
Circuit diagrams
PCB Layout
PCB Etching
Prototyping
Firmware design
Documentation
Manufacturing
Economies of scale
Test Procedures
ECOs - changes
SPECIFY YOUR WORK
Overview
Specification Intro.
Writing a Spec
Tech Ingredients
Example Specs
Engineer employment
R&D Economics
Design Inspiration
EXAMPLE BOARDS
A PCB Factory
Example projects
...more ...more
A real design Lab
REFERENCE
Our PicoBus IO Std
RS232 RS485 FR4 Autotrax CAD Library P89LPC932 Program Header
Past products
Using a Multimeter
FURTHER INFO
Complete site index
Offsite Links (15000+)
Google search
 
--AirBorn Electronics-- CONTACT or ENQUIRY
©2011 AirBorn

RS232 Connections, and wiring up serial ports

Do you need
Serially Controlled
Electronics?
-We design it
-We build it
Call us now! (02)9640 0774
Custom Electronics
[DB25/F loopback wired]


RS232 Pin Assignments
(DB25 PC signal set)
Pin 1Protective Ground
Pin 2Transmit Data
Pin 3Received Data
Pin 4Request To Send
Pin 5Clear To Send
Pin 6Data Set Ready
Pin 7Signal Ground
Pin 8Received Line Signal Detector
(Data Carrier Detect)
Pin 20Data Terminal Ready
Pin 22Ring Indicator
The connector on the PC has male pins, therefore the mating
cable needs to terminate in a DB25/F (Female pin) connector.


RS232 Pin Assignments
(DE9 PC signal set)
Pin 1Received Line Signal Detector
(Data Carrier Detect)
[DE9/F loopback wired]
Pin 2Received Data
Pin 3Transmit Data
Pin 4Data Terminal Ready
Pin 5Signal Ground
Pin 6Data Set Ready
Pin 7Request To Send
Pin 8Clear To Send
Pin 9Ring Indicator
The connector on the PC has male pins, therefore the mating
cable needs to terminate in a DE9/F (Female pin) connector.

Wiring up something nice and simple, for instance a plain old "dumb terminal", is just a matter of connecting Tx, Rx and Ground, right?

Usually Not. While the normal PC hardware might well run with just Tx, Rx and Ground connected, most driver software will wait forever for one of the handshaking lines to go to the correct level. Depending on the signal state it might sometimes work, other times it might not. The reliable solution is to loop back the handshake lines if they are not used.


Handshake looping a PC serial connector

[DE9/F loopback wired] [DE9/F loopback wired] [DE9/F loopback wired]

When the lines are handshake looped, the RTS output from the PC immediately activates the CTS input - so the PC effectively controls its own handshaking.


RS232 DE9 PC Loopback test plug
[DE9/F loopback plug]
The PC loopback plug is a useful diagnostic tool. The loopback plug connects serial inputs to serial outputs so that the port may be tested. There is more than one way to wire up a loopback plug - but this is the most common.

RS232 DB25 PC Loopback test plug

[DB25/F loopback plug]

Connecting together two serial devices involves connecting the Rx of one device to the Tx of the other, and vice versa. The diagram below indicates how you would go about connecting two PC's together, without handshaking.


Connecting two PCs together using RS232, without handshaking

When Handshaking is required, generally RTS of one device connects to CTS of the other, and vice versa, and also DSR of one device connects to DTR of the other device, and vice versa. The particular requirements for different equipment may vary.


Connecting two PCs together using RS232, with handshaking

Using a Breakout box or LED box to work out cabling

If you have problem with RS232 cabling, your best "emergency" tool may be a breakout box (sometimes called an LED box). The normal units only come in the DB25 size, but with a couple of DB9 to DB25 adaptors, they can be used with DB9 cables as well. The units have an LED for each signal line in the cable, and the LED lights green or red dependent on the signal state. Our D9 Breakout box is a little more sophisticated - it also allows you to disconnect certain lines in the cable, and to loop signals to their opposite number - good for trying new cable wiring possibilities.

The first thing to remember, is that there is a good chance the two devices you are trying together will actually work if you can get the cable correct. If you have some other way to actually prove this - for instance by trying each of the devices on another system - do it.

Given a hypothetical example - for instance connecting a standard PC with a DE9M to an CNC industrial turret punch, also with a DE9M, the first thing I would try and do is get a cable that I think would work. Breakout box In this instance, I would either purchase or build a null-modem cable (DB9F to DB9F) - actually, I would copy the last example, basically the cable used to connect two PCs together with handshaking.


Connector size
Given the cable that I believe will work, connect the cable, LED box and two devices all together. Before powering on both devices, unplug just one of them. Power the devices on and make a note of which LEDs are lit. Then unplug the connected device and plug in the disconnected one, without rearranging the cabling otherwise. Again make a note of which LEDs are lit. If any single LED is lit by both of the devices, then there is an output conflict, and the cable wiring is incorrect. By this, I mean that one line in the cable has an output driving it from both ends - and this is not correct for RS232 - so that means that the cable wiring is not correct for the devices. Pay particular attention to Tx and Rx.

To continue with the example above, if I saw that two ends were driving the same lines, I would assume the null modem cable was not correct, and I would try a one-for-one (or "straight-thru" DE9F-DE9M cable) with a gender changer (DE9F-DE9F in this instance) instead.

If each end drives its own set of LEDs, connect the two ends together. In normal situations, you should see all the LEDs light up - but there are some devices which will not light up all the LEDs. Having said that, if one of the devices is a PC and any LED except RI (Ring indicator) is not lit up, the cable will probably not work.

Normally, other cabling problems will involve handshake lines. An LED box will be an invaluable guide, but there is no trivial test to determine the solution. An LED Box will also show the lines as they change state, although with the D25 models it is usually quite hard to see the serial communications themselves unless the comms are continuous, or at a low baud rate (9600 baud or lower is usually visible). Our D9 Model has superbright LEDs on the data lines, so seeing brief packets is not a problem.

If you have difficulty in obtaining gender changers, null-modem / straight-thru cables, D25/D9 converters (etc) email us, we carry everything you could need to test and debug serial comms, and we can quote by return. Our main business is designing industrial electronics - much of it serially controlled or networked.

Using a 'T' plug and a PC to monitor comms

The gadget below is a quick 10 minute project that is really great for monitoring RS232 Comms using a PC. The circuit is really not that hard to build - the parts can be purchased from Tandy / Radioshack / Dicksmith / Jaycar / Maplin / Farnell - but if you want to buy it ready made off us, just use the button below.


How to monitor RS232 Comms between two devices

There are three sockets on our monitoring gadget. Two of them are connected straight through - you plug them in series with the devices you wish to monitor - and the third goes off to another monitoring PC.

The monitoring PC "Sees" on its serial port both sides of the serial conversation - that is it sees what is sent by the target PC and also what is sent by target peripheral. This can be a positive advantage, because you can see the serial conversation as it progresses between the two devices. Some serial protocols, however, talk "full duplex" meaning that one end can start transmitting while it is still receiving from the other end. This unit cannot monitor full duplex Comms - you will see gobble-dee-gook where the two transmissions overlap.

If you try this unit, you will be surprised how useful it is, and how often it works - mostly because many supposedly full duplex installations still talk half duplex in any case, because that is the sensible way to write the software. Not bad for one diode and a resistor, huh?

For information on other types of connectors, check out: http://www.hardwarebook.info/Category:Cable
or for PC HW: http://www.epanorama.net/links/project_pc.html

Were you after R232 to RS485? Try our 232 converter



Was this page useful? If it was, why not try:
Circuits, Quick Index, Full Index, Links


Contact us - full details here or email
Quality custom electronics at the right price -
AirBorn Electronics: www.airborn.com.au
Mail: P O Box 1491, North Sydney, NSW 2059, Australia

Overview Overview Next Subject Continue